​​How Much Does a 800 Model Plastic Crusher Cost? A Detailed Price Guide for Buyers​

Plastic waste is a global challenge, with over 300 million tons generated annually—yet only 9% is recycled. Plastic crushers are critical tools in closing this recycling loop, transforming bulky, unmanageable waste into reusable flakes or pellets. Among the most popular mid-scale models is the ​​800 model plastic crusher​​, valued for its balance of capacity, efficiency, and versatility. In this guide, we’ll break down the factors influencing its price, share typical cost ranges, and help you align your budget with your operational needs.

Why the 800 Model Plastic Crusher Matters

The 800 model is a workhorse in recycling and waste management, designed to handle mid-volume plastic processing tasks. It’s widely used in:

• ​​Recycling Facilities​​: To shred PET bottles, HDPE containers, and multi-layered packaging.
• ​​Manufacturing Plants​​: To recover scrap plastics for direct reuse in production lines.
• ​​E-Waste Processing​​: To crush plastic components from devices like phones, laptops, and appliances.
• ​​Municipal Waste Management​​: To reduce landfill waste by converting plastics into recyclable flakes.

Its popularity stems from its ability to process 500–1,500 kg/h of mixed plastics, making it ideal for small-to-medium operations seeking to scale their recycling efforts.

Key Factors That Determine the Price of an 800 Model Plastic Crusher

The cost of an 800 model plastic crusher varies widely based on its design, features, and capabilities. Here are the five main factors that influence pricing:

1. ​​Type of Crushing Mechanism​​

The 800 model is available in different configurations, each built for specific tasks. The most common types include:

• ​​Single-Axis Shredders​​:
  These use a single rotating shaft with sharp blades to tear plastic into flakes. Compact and affordable, they’re ideal for soft or thin plastics (e.g., films, bottles).
• ​​Dual-Axis Crushers​​:
  Equipped with two parallel shafts and interlocking blades, these shred more aggressively. They handle thicker or denser plastics (e.g., pallets, buckets) and produce smaller, uniform flakes.
• ​​Granulators​​:
  Designed to produce small plastic pellets, these machines use rotating knives to cut plastics into uniform granules. Common in manufacturing for direct reuse in production lines.

​​Price Impact​​: Single-axis models start at ~$15,000,dual-axismodelsrangefrom$25,000–$80,000,andgranulatormodelscost$80,000–$200,000+ due to their complexity and power.

2. ​​Processing Capacity (Throughput)​​

Capacity, measured in kilograms per hour (kg/h), determines how much plastic the machine can process daily. The 800 model typically offers:

• ​​Basic Configuration​​: 500–800 kg/h (suitable for small recycling shops or labs).
• ​​Enhanced Configuration​​: 800–1,500 kg/h (ideal for medium-sized facilities processing bulk waste).

​​Price Impact​​: A 500 kg/h single-axis model costs ~$15,000,whilean800kg/hdual-axismodelwithadvancedfeatures(e.g.,adjustablespeed)canreach$60,000.

3. ​​Material Compatibility​​

Plastic crushers are built to handle specific materials. General-purpose models work for common plastics (PET, PP, HDPE), but specialized units for challenging materials (e.g., PVC, multi-layered films) cost more.

• ​​General-Purpose​​: Handles 2–3 plastic types (e.g., PET/PVC mix). Prices: $20,000–$100,000.
• ​​Specialized​​: Designed for complex streams (e.g., circuit boards with plastic coatings, multi-layered packaging). Prices: $100,000–$200,000+.

​​Example​​: A crusher for PVC (which contains chlorine and requires anti-corrosive components) costs 20–30% more than a general-purpose model.

4. ​​Technology and Automation​​

Modern 800 models come with advanced features that justify higher prices:

• ​​Automatic Voltage Control​​: Adjusts voltage in real-time based on material type, reducing operator error.
• ​​Sensor-Based Sorting​​: Integrates with AI cameras to detect non-plastic contaminants (e.g., dirt, metals).
• ​​Low Energy Consumption​​: High-efficiency motors cut operational costs by 30–40%.

​​Price Impact​​: Fully automated, energy-efficient models are 15–30% pricier upfront but save money long-term through lower labor and energy bills.

5. ​​Brand and After-Sales Support​​

Established brands (e.g., Vecoplan, SSI Shredding Systems, Ecostar) dominate the market, offering:

• ​​Warranties​​: 2–5 years on core components (blades, motors).
• ​​Technical Support​​: On-site service, remote troubleshooting, and spare parts availability.
• ​​Customization​​: Tailored solutions for unique waste streams (e.g., separating aluminum from plastic-coated packaging).

​​Price Impact​​: Branded models cost 15–30% more than unbranded alternatives but provide reliability and peace of mind.

Average Price Ranges for 800 Model Plastic Crushers

To help you gauge your budget, here are typical price brackets based on type, capacity, and application:

1. ​​Entry-Level Single-Axis Crushers​​

• ​​Capacity​​: 500–800 kg/h
• ​​Use Case​​: Small recycling shops, labs, or businesses processing e-waste scraps, plastic flakes, or textile waste.
• ​​Price​​: $15,000–$50,000

These compact models are easy to install and maintain, making them a favorite for startups or low-volume operations.

2. ​​Mid-Range Dual-Axis Crushers​​

• ​​Capacity​​: 800–1,200 kg/h
• ​​Use Case​​: Medium-sized facilities processing bulk waste (e.g., shredded circuit boards, automotive shredder residue).
• ​​Price​​: $50,000–$120,000

These models balance power and affordability, with features like adjustable speed and basic automation.

3. ​​High-End Granulators and Specialized Models​​

• ​​Capacity​​: 1,000–1,500 kg/h
• ​​Use Case​​: Large-scale industrial plants, municipal waste management facilities, or plastic manufacturers.
• ​​Price​​: $120,000–$200,000+

Built for 24/7 operation, these heavy-duty machines include advanced automation, energy-saving motors, and modular designs for easy upgrades.

How to Choose the Right 800 Model for Your Budget

With prices spanning $15kto$200k+, aligning your choice with your needs is critical:

1. ​​Define Your Material​​: What plastics are you processing? Fine flakes (e.g., from recycled bottles) require different settings than thick sheets (e.g., automotive parts).
2. ​​Estimate Your Volume​​: Calculate daily/weekly waste processing needs to avoid overspending on excess capacity.
3. ​​Prioritize Long-Term Value​​: Cheaper models may save money upfront but cost more in repairs and downtime. Invest in durable materials (stainless steel frames) and trusted brands for reliability.
4. ​​Plan for Scalability​​: If you expect to expand operations, choose a crusher with modular components that can be upgraded later.

The Bottom Line

The cost of an 800 model plastic crusher depends on your specific requirements—material type, processing volume, and desired technology. While entry-level models start at $15,000,industrialfacilitiesmayneedtoinvestupto$200,000. By understanding the factors that drive pricing and evaluating your operational needs, you can find a machine that delivers efficiency, profitability, and sustainability.
Whether you’re a small recycling business or an industrial manufacturer, the 800 model plastic crusher will transform plastic waste into valuable resources—helping you reduce costs, lower your carbon footprint, and contribute to a circular economy.