1200-Type Plastic Crusher Price Guide: Features, Costs, and Selection Tips

Introduction
The 1200-type plastic crusher is a heavy-duty machine designed to shred large volumes of plastic waste, including rigid materials like buckets, pipes, and industrial scrap. With a feed port width of approximately 1200mm, this model is favored by recycling plants, manufacturers, and waste management facilities for its high throughput and durability. This article explores the features, pricing, and key considerations for investing in a 1200-type plastic crusher.

What Is a 1200-Type Plastic Crusher?

The “1200型” designation refers to the machine’s feed port dimensions, indicating its ability to process bulk materials efficiently. Key characteristics include:

• High Throughput: Capable of shredding 2–5 tons of plastic waste per hour.
• Robust Construction: Reinforced steel frames and hardened blades for continuous operation.
• Dual-Shaft Design: Two counter-rotating blades ensure efficient grinding and minimal jamming.
• Adjustable Screens: Control output particle size (e.g., 20mm–80mm flakes).

Key Features of 1200-Type Crushers

1. Motor Power
   • Industrial models typically use 75kW–150kW motors to handle heavy loads.
   • Variable Frequency Drives (VFDs) optimize energy use during low-demand periods.
2. Blade Quality
   • Tungsten Carbide Blades: Resist wear from abrasive plastics like PVCT or nylon.
   • Quick-Replace Systems: Simplify blade maintenance during downtime.
3. Safety Systems
   • Overload Protection: Automatically shuts down the machine to prevent motor damage.
   • Emergency Stop: Halts operation during jams or emergencies.
4. Dust Management
   • Enclosed chambers and dust collectors minimize airborne particles.

What Influences the Price of a 1200-Type Crusher?

The cost of a 1200-type plastic crusher varies based on several factors:

1. Technical Specifications

• Motor Size: Higher-powered motors increase the price.
• Automation Level: Machines with IoT monitoring or AI controls command premium prices.
• Material Compatibility: Specialized blades for abrasive plastics add to costs.

2. Brand and Warranty

• Established manufacturers often charge more for reliability and after-sales support.
• Extended warranties or service contracts increase the total cost.

3. Customization

• Feed Hoppers: Custom sizes or materials (e.g., stainless steel) raise prices.
• Soundproofing: Enclosed models for noise reduction add 10–20% to the cost.

Market Price Ranges

How to Choose the Right 1200-Type Crusher

1. Assess Your Waste Stream
   • Material Type: Are you processing soft films, rigid plastics, or mixed waste?
   • Volume: Match the machine’s hourly capacity to your daily output.
2. Calculate Total Cost of Ownership
   • Energy Use: High-powered motors increase operational expenses.
   • Maintenance: Blade replacements and lubrication costs over 5 years.
3. Compare Suppliers
   Request quotes from at least three manufacturers, focusing on:
   • Inclusions: Does the price include installation, training, or a warranty?
   • Lead Time: Customized machines may take 3–6 months to deliver.
4. Visit Reference Sites
   Inspect the machine in operation at a similar facility to gauge performance.

Maintenance Tips for Longevity

• Daily Cleaning: Remove plastic residues to prevent blade dulling.
• Blade Sharpening: Use a specialized tool every 3–6 months.
• Lubrication: Apply high-temperature grease to bearings monthly.
• Inspection: Check for worn blades, loose bolts, or motor vibrations weekly.

Case Study: 1200-Type Crusher in Action

A recycling plant in Guangdong, China, purchased a $150,000 1200-type crusher to process 3 tons/day of mixed plastics. By integrating the machine into their workflow, they reduced raw material costs by 30% and achieved a 3-year ROI. The crusher’s dual-shaft design and automated blade sharpening system minimized downtime.

Innovations in 1200-Type Crusher Technology

1. Smart Controls: IoT-enabled systems monitor blade wear and motor performance in real time.
2. Modular Design: Machines can be upgraded with additional screens or safety features.
3. Eco-Friendly Upgrades: Solar-compatible models and hybrid power systems for off-grid use.

Common Challenges and Solutions

• Material Jamming: Install a pre-shredder or reduce feed speed.
• Uneven Output: Adjust screen size or blade clearance.
• Excessive Noise: Add soundproofing panels or upgrade to an enclosed model.

Future Trends

As sustainability gains traction, 1200-type crushers are evolving to:

• Automate Waste Sorting: Integrate AI-driven sensors to separate plastics by type.
• Support Circular Economies: Partner with recyclers to create closed-loop material systems.
• Reduce Carbon Footprints: Use recycled steel in machine construction.

Conclusion

The 1200-type plastic crusher offers a robust solution for businesses and communities seeking to reduce plastic waste. By evaluating your operational needs, budget, and maintenance capabilities, you can select a machine that delivers long-term value. Investing in quality equipment and staying informed about technological advancements ensures your operation remains efficient and sustainable.