800 Plastic Crusher Equipment: A Comprehensive Guide to Pricing, Types, and Applications​

Plastic waste has become one of the most pressing environmental challenges of our time, with millions of tons of discarded plastics ending up in landfills or polluting ecosystems annually. Recycling these materials is critical for reducing waste, conserving resources, and supporting a circular economy. At the heart of this effort are ​​800 plastic crusher equipment​​—versatile machines designed to shred, crush, or granulate bulk plastics into reusable flakes, pellets, or granules. If you’re considering investing in such equipment, this guide will help you understand what 800 plastic crushers are, their key features, cost drivers, and how to choose the right model for your needs.

What Is 800 Plastic Crusher Equipment?

An 800 plastic crusher is an industrial-grade machine engineered to process large volumes of plastic waste efficiently. The “800” typically refers to its nominal processing capacity, which ranges from 800 kg/h to 1,200 kg/h (depending on the model), making it ideal for handling bulk plastics like bottles, trays, films, and packaging materials. These machines are widely used in recycling facilities, plastic manufacturing plants, and municipal waste management operations to reduce material volume, improve recycling efficiency, and prepare plastics for reuse in production lines.

Key Features of 800 Plastic Crusher Equipment

800 plastic crushers are designed to handle tough, diverse plastics while maintaining high throughput. Here are their core features:

• ​​Robust Construction​​: Built with durable materials like stainless steel or carbon steel to withstand the wear and tear of processing hard plastics (e.g., PET, HDPE).
• ​​Adjustable Settings​​: Many models allow operators to adjust blade clearance, speed, and feed rate to accommodate different plastic types (e.g., soft LDPE vs. rigid PVC).
• ​​Multi-Stage Processing​​: Some 800 crushers include integrated screening or granulation units, enabling them to produce uniform flakes or pellets directly from raw waste.
• ​​Energy Efficiency​​: High-efficiency motors and optimized gear systems reduce operational costs by 20–30% compared to older models.

Key Factors That Determine the Cost of 800 Plastic Crusher Equipment

The price of an 800 plastic crusher varies widely based on its design, capabilities, and intended use. Here are the five main factors that influence cost:

1. ​​Type of 800 Plastic Crusher​​

800 plastic crushers come in different configurations, each tailored to specific tasks. The most common types include:

• ​​Single-Axis Shredders​​:
  These use a single rotating shaft with sharp blades to tear plastics into flakes. Compact and affordable, they’re ideal for soft or thin plastics (e.g., plastic bags, films).
  ​​Price Range​​: $12,000–$35,000.
• ​​Dual-Axis Crushers​​:
  Equipped with two parallel shafts and interlocking blades, these shred more aggressively. They handle thicker plastics (e.g., HDPE drums, bottles) and produce smaller, uniform flakes.
  ​​Price Range​​: $35,000–$90,000.
• ​​Four-Axis Crushers​​:
  The most powerful option, with four rotating shafts for high-speed, high-volume shredding. They’re built for tough plastics (e.g., multi-layered packaging, contaminated trays) and require minimal operator intervention.
  ​​Price Range​​: $90,000–$250,000+.
• ​​Granulators​​:
  Designed to produce small plastic pellets, these machines use rotating knives to cut plastics into uniform granules. Common in manufacturing for direct reuse in production lines.
  ​​Price Range​​: $70,000–$200,000.

2. ​​Processing Capacity (Throughput)​​

Capacity, measured in kilograms per hour (kg/h), directly impacts price. An 800 plastic crusher’s capacity determines how much plastic it can process daily, which aligns with your operational needs:

• ​​Mid-Scale (600–1,000 kg/h)​​: Compact models for small-to-medium recycling facilities or businesses processing 6–20 tons of plastic daily (e.g., beverage distributors, plastic manufacturers).
• ​​Industrial (1,000–1,500 kg/h)​​: Heavy-duty models for large-scale operations like municipal waste plants or industrial recyclers handling 20+ tons daily.

​​Price Impact​​: A mid-scale dual-axis crusher (800 kg/h) costs ~$60,000,whileanindustrialfour-axismodel(1,200kg/h)canexceed$200,000.

3. ​​Material Compatibility​​

800 plastic crushers are engineered to handle specific plastics, including:

• ​​LDPE/HDPE​​: The most common plastics in packaging and trays (flexible or rigid).
• ​​Contaminated Plastics​​: Plastics with labels, caps, or residues (e.g., food-soaked trays) require anti-corrosive components and advanced filtration.
• ​​Multi-Layered Plastics​​: Plastics with liners (e.g., plastic-aluminum foil) need specialized blades and settings.

General-purpose models work for clean LDPE/HDPE, but specialized units for contaminated or multi-layered plastics cost 20–50% more.

4. ​​Technology and Automation​​

Modern 800 plastic crushers integrate advanced features to enhance efficiency and safety:

• ​​AI Sensors​​: Detect material type, thickness, and contaminants in real time, adjusting settings automatically.
• ​​Automatic Feed Systems​​: Regulate material input to prevent jams and reduce labor costs.
• ​​Low Energy Consumption​​: High-efficiency motors reduce operational costs by 30–40%.

​​Price Impact​​: Fully automated, energy-efficient models are 15–30% pricier upfront but save money long-term through lower labor and energy bills.

5. ​​Brand and After-Sales Support​​

Established brands (e.g., Vecoplan, SSI Shredding Systems, Ecostar) dominate the market, offering:

• ​​Warranties​​: 2–5 years on core components (blades, motors, frames).
• ​​Technical Support​​: On-site service, remote troubleshooting, and spare parts availability.
• ​​Customization​​: Tailored solutions for unique waste streams (e.g., separating LDPE from aluminum caps).

​​Price Impact​​: Branded models cost 15–30% more than unbranded alternatives but provide reliability and peace of mind.

Average Cost Ranges for 800 Plastic Crusher Equipment

To help you gauge your budget, here are typical price brackets based on type, capacity, and application:

1. ​​Entry-Level Single-Axis Shredders​​

• ​​Capacity​​: 600–800 kg/h
• ​​Use Case​​: Small recycling shops, labs, or businesses processing 6–15 tons of plastic daily (e.g., small cafes, convenience stores).
• ​​Price​​: $12,000–$35,000

These compact models are easy to install and maintain, making them a favorite for startups or low-volume operations.

2. ​​Mid-Range Dual-Axis Crushers​​

• ​​Capacity​​: 800–1,000 kg/h
• ​​Use Case​​: Medium-sized facilities processing 15–30 tons of plastic daily (e.g., municipal waste plants, beverage distributors).
• ​​Price​​: $35,000–$90,000

These models balance power and affordability, with features like adjustable speed and basic automation.

3. ​​High-Capacity Four-Axis and Granulator Models​​

• ​​Capacity​​: 1,000–1,500 kg/h
• ​​Use Case​​: Large-scale industrial plants, industrial recyclers, or manufacturers handling 20+ tons daily.
• ​​Price​​: $90,000–$250,000+

Built for 24/7 operation, these heavy-duty machines include advanced automation, energy-saving motors, and modular designs for easy upgrades.

How to Choose the Right 800 Plastic Crusher Equipment

With prices spanning $12kto$250k+, aligning your choice with your needs is critical:

1. ​​Define Your Material​​: Are you processing clean LDPE trays, contaminated ones, or multi-layered plastics? Choose a crusher with compatible blades and filtration systems.
2. ​​Estimate Your Volume​​: Calculate daily/weekly plastic processing needs to avoid overspending on excess capacity.
3. ​​Prioritize Long-Term Value​​: Cheaper models may save money upfront but cost more in repairs and downtime. Invest in durable materials (stainless steel frames) and trusted brands for reliability.
4. ​​Plan for Scalability​​: If you expect to expand operations, choose a crusher with modular components that can be upgraded later.

The Bottom Line

An 800 plastic crusher is a critical investment for businesses aiming to recycle efficiently and reduce environmental impact. While entry-level models start at $12,000, industrial facilities may need to invest six figures. By understanding the factors that drive pricing—including crusher type, capacity, material compatibility, and automation—you can find a system that delivers efficiency, profitability, and sustainability.
Whether you’re a small recycling business or a large industrial manufacturer, the right 800 plastic crusher will turn waste into valuable resources—helping you reduce costs, lower your carbon footprint, and contribute to a circular economy.