The Plastic Shredder 500 Series represents a mid-capacity industrial solution designed for efficient polymer size reduction. These robust machines bridge the gap between laboratory-scale equipment and heavy-duty recycling systems, serving diverse material processing needs.
Core Technical Specifications
| Parameter | 500-Series Standard | 500-Series Advanced |
|---|---|---|
| Throughput Capacity | 200-500 kg/hr | 450-800 kg/hr |
| Motor Power | 15-30 kW | 30-55 kW |
| Rotor Speed | 40-60 rpm | 25-45 rpm |
| Screen Sizes | 8/12/16 mm | 6/10/14 mm |
| Noise Level | ≤78 dB(A) | ≤75 dB(A) |
| Material Size Input | ≤400 mm | ≤600 mm |
Engineering Design Features
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Dual-Shaft Rotary System
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Interlocking H-13 tool steel blades
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Hardness rating: 48-52 HRC
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Automatic reverse function for jams
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Intelligent Control System
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PLC with touchscreen interface
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Real-time monitoring:
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Motor load (amperage)
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Bearing temperature
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Vibration levels
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Safety Mechanisms
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Dual electrical interlocks
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Hydraulic sliding chamber
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Emergency stop circuit
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Material Flow Optimization
Material Compatibility Profile
| Polymer Type | Shredding Efficiency | Recommended Blade |
|---|---|---|
| PET Bottles | ★★★★★ (98%) | Standard V-cut |
| HDPE Containers | ★★★★☆ (92%) | Serrated edge |
| PP Automotive | ★★★★☆ (90%) | Reinforced tips |
| PVC Pipes | ★★★☆☆ (85%) | Tungsten carbide |
| ABS Electronics | ★★★★★ (95%) | Cryo-treated |
Industry-Specific Applications
1. Municipal Recycling Centers
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Processing volume: 3-5 tons per 8-hour shift
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Typical output: 12mm flakes for washing lines
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Noise-controlled operation for urban facilities
2. Automotive Plastic Recovery
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Shredding bumpers (PP), dashboards (ABS), cable wraps
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Integrated metal detection systems
3. E-Waste Processing
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Size reduction for PCB-free plastic housings
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Dust extraction for brominated flame retardants
4. Agricultural Film Recycling
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Specialized anti-wrapping rotor design
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Low-speed high-torque configuration
Performance Benchmarking
*Test conditions: Continuous 8-hour operation with mixed rigid plastics*
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Energy Efficiency: 0.28-0.35 kWh/kg
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Blade Longevity: 350-600 operating hours
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Reduction Ratio: 10:1 to 15:1
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Dust Emission: <5 mg/m³ (with HEPA filtration)
Operational Cost Analysis
| Cost Factor | Standard Model | Advanced Model |
|---|---|---|
| Power Consumption | $4.20/hour | $6.80/hour |
| Blade Replacement | $0.18/kg | $0.12/kg |
| Maintenance Labor | 6 hours/month | 4 hours/month |
| Filter Replacement | $320 quarterly | $480 quarterly |
Technology Integration
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IoT Connectivity
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Remote performance monitoring
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Predictive maintenance alerts
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Hybrid Drive Systems
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Energy recovery during deceleration
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25% reduced power consumption
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Automated Screen Changers
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Tool-free swap in <3 minutes
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Laser-cut screen precision
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Environmental Compliance
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CE Certified: EN 12012-3:2001+A1:2008
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Noise Directive: 2000/14/EC
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Dust Control: ISO 8573-1 Class 0
Comparative Advantages
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Versatility: Processes mixed rigid plastics without pre-sorting
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Durability: 20,000+ hour design lifespan
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Space Efficiency: 40% smaller footprint than comparable systems
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Water-Free Operation: No liquid cooling required
The Plastic Shredder 500 Series delivers optimized size reduction for medium-scale recycling operations. Its balanced combination of throughput capacity, energy efficiency, and material versatility makes it particularly suitable for regional recycling facilities, automotive parts processors, and specialized polymer recyclers.
Comments(15)
This shredder looks perfect for our small recycling plant in Ohio. The throughput is just what we need!
Anyone know if this can handle shredded PP with fiberglass reinforcement? We process lots of car parts.
@StellarX：It absolutely handles fiberglass-reinforced PP – we’ve been shredding car bumpers with 30% glass content for months. Just use the reinforced tips.
The noise level specs seem too good to be true for an industrial shredder. Has anyone actually measured it? 🤔
Just installed the 500-Series Advanced last month – the automatic jam reverse function has saved us so much downtime!
LOL at ‘water-free operation’ like that’s some amazing feature. Shouldn’t ALL shredders be water-free in 2023?
The blade longevity seems low compared to competitors. Only 350 hours? That’s like monthly replacements for us.
@BurritoBard：350-600 hours blade life seems reasonable if you’re processing clean materials. Contaminated plastics will wear them down faster though.
For those asking about real-world performance – we’ve been running two units in Detroit for 6 months with zero issues. Solid machine.
Interesting they don’t mention anything about warranty coverage in the specs. Big red flag if you ask me.
The IoT features are cool and all, but can we talk about how ugly that control panel is? Looks straight out of 2005.
Finally a shredder that doesn’t take up half the warehouse! The compact size is a game changer for us. 👍
The throughput capacity looks decent for our facility, but I’m concerned about the noise levels. Has anyone tested it in real-world conditions?
Just ordered two units for our recycling plant in Texas. Can’t wait to see how they perform with our HDPE containers!
The automatic reverse function is a lifesaver for jammed materials. Saved us tons of downtime last quarter.