How Much Does an 800-Type Plastic Crusher Cost? A Detailed Price Guide for Buyers​

Plastic waste management is a critical challenge in today’s eco-conscious world, and ​​800-type plastic crushers​​ have emerged as go-to solutions for businesses and industries looking to recycle and repurpose end-of-life plastics. Whether you’re a recycling facility, manufacturer, or municipal waste manager, understanding the cost of an 800-type crusher is key to making an informed investment. In this guide, we’ll break down the factors influencing its price, explore typical cost ranges, and help you align your budget with your operational needs.

What Is an 800-Type Plastic Crusher?

An 800-type plastic crusher is a mid-to-large-scale industrial machine designed to shred, crush, or granulate plastic waste into reusable flakes, pellets, or granules. The “800” typically refers to its processing capacity (often 800 kg/h, though this can vary by model), making it ideal for handling bulk plastic waste like bottles, trays, films, and packaging materials. These machines are widely used in recycling facilities, plastic manufacturing plants, and municipal waste management operations to reduce volume, improve recycling efficiency, and lower landfill dependence.

Key Factors That Determine the Cost of an 800-Type Plastic Crusher

The price of an 800-type plastic crusher varies significantly based on several factors. Understanding these will help you gauge your budget and choose the right model for your needs:

1. ​​Type of 800-Type Crusher​​

800-type crushers come in different designs, each tailored to specific tasks. The most common types include:

• ​​Single-Axis Shredders​​:
  These use a single rotating shaft with sharp blades to tear plastics into flakes. Compact and affordable, they’re ideal for soft or thin plastics (e.g., plastic bags, films).
  ​​Price Range​​: $15,000–$40,000.
• ​​Dual-Axis Crushers​​:
  Equipped with two parallel shafts and interlocking blades, these shred more aggressively. They handle thicker plastics (e.g., HDPE drums, bottles) and produce smaller, uniform flakes.
  ​​Price Range​​: $40,000–$100,000.
• ​​Four-Axis Crushers​​:
  The most powerful option, with four rotating shafts for high-speed, high-volume shredding. They’re built for tough plastics (e.g., multi-layered packaging, contaminated trays) and require minimal operator intervention.
  ​​Price Range​​: $100,000–$300,000+.
• ​​Granulators​​:
  Designed to produce small plastic pellets, these machines use rotating knives to cut plastics into uniform granules. Common in manufacturing for direct reuse in production lines.
  ​​Price Range​​: $80,000–$250,000.

2. ​​Processing Capacity​​

The 800-type crusher’s capacity (measured in kg/h) directly impacts its price. Here’s how capacity aligns with use cases:

• ​​Mid-Scale (500–1,000 kg/h)​​: Compact models for small-to-medium recycling facilities or businesses processing 5–20 tons of plastic daily (e.g., beverage distributors, plastic manufacturers).
• ​​Industrial (1,000–2,000 kg/h)​​: Heavy-duty models for large-scale operations like municipal waste plants or industrial recyclers handling 20+ tons daily.

​​Price Impact​​: A mid-scale dual-axis crusher (800 kg/h) costs ~$60,000,whileanindustrialfour-axismodel(1,500kg/h)canexceed$250,000.

3. ​​Material Compatibility​​

800-type crushers are engineered to handle specific plastics, including:

• ​​LDPE/HDPE​​: The most common plastics in packaging and trays (flexible or rigid).
• ​​Contaminated Plastics​​: Trays with labels, caps, or residues (e.g., food-soaked trays) require anti-corrosive components and advanced filtration.
• ​​Multi-Layered Plastics​​: Trays with liners (e.g., plastic-aluminum foil) need specialized blades and settings.

General-purpose models work for clean LDPE/HDPE, but specialized units for contaminated or multi-layered plastics cost 20–50% more.

4. ​​Technology and Automation​​

Modern 800-type crushers integrate advanced features to enhance efficiency and safety:

• ​​AI Sensors​​: Detect material type, thickness, and contaminants in real time, adjusting settings automatically.
• ​​Automatic Feed Systems​​: Regulate material input to prevent jams and reduce labor costs.
• ​​Low Energy Consumption​​: High-efficiency motors reduce operational costs by 30–40%.

​​Price Impact​​: Fully automated, energy-efficient models are 15–30% pricier upfront but save money long-term through lower labor and energy bills.

5. ​​Brand and After-Sales Support​​

Established brands (e.g., Vecoplan, SSI Shredding Systems, Ecostar) dominate the market, offering:

• ​​Warranties​​: 2–5 years on core components (blades, motors).
• ​​Technical Support​​: On-site service, remote troubleshooting, and spare parts availability.
• ​​Customization​​: Tailored solutions for unique waste streams (e.g., separating LDPE from aluminum caps).

​​Price Impact​​: Branded models cost 15–30% more than unbranded alternatives but provide reliability and peace of mind.

Average Cost Ranges for 800-Type Plastic Crushers

To help you gauge your budget, here are typical price brackets based on type, capacity, and application:

1. ​​Entry-Level Single-Axis Shredders​​

• ​​Capacity​​: 500–800 kg/h
• ​​Use Case​​: Small recycling shops, labs, or businesses processing 5–15 tons of plastic daily (e.g., small cafes, convenience stores).
• ​​Price​​: $15,000–$40,000

These compact models are easy to install and maintain, making them a favorite for startups or low-volume operations.

2. ​​Mid-Range Dual-Axis Crushers​​

• ​​Capacity​​: 800–1,200 kg/h
• ​​Use Case​​: Medium-sized facilities processing 15–30 tons of plastic daily (e.g., municipal waste plants, beverage distributors).
• ​​Price​​: $40,000–$100,000

These models balance power and affordability, with features like adjustable speed and basic automation.

3. ​​High-Capacity Four-Axis and Granulator Models​​

• ​​Capacity​​: 1,200–2,000+ kg/h
• ​​Use Case​​: Large-scale industrial plants, municipal waste management facilities, or plastic manufacturers.
• ​​Price​​: $100,000–$300,000+

Built for 24/7 operation, these heavy-duty machines include advanced automation, energy-saving motors, and modular designs for easy upgrades.

How to Choose the Right 800-Type Plastic Crusher for Your Budget

With prices spanning $15kto$300k+, aligning your choice with your needs is critical:

1. ​​Define Your Material​​: Are you processing clean LDPE trays, contaminated ones, or mixed plastics? Choose a crusher with compatible blades and settings.
2. ​​Estimate Your Volume​​: Calculate daily/weekly plastic processing needs to avoid overspending on excess capacity.
3. ​​Prioritize Long-Term Value​​: Cheaper models may save money upfront but cost more in repairs and downtime. Invest in durable materials (stainless steel frames) and trusted brands for reliability.
4. ​​Plan for Scalability​​: If you expect to expand operations, choose a crusher with modular components that can be upgraded later.

The Bottom Line

The cost of an 800-type plastic crusher depends on your specific requirements—material type, processing volume, and desired technology. While entry-level models start at $15,000, industrial facilities may need to invest six figures. By understanding the factors that drive pricing and evaluating your operational needs, you can find a machine that delivers efficiency, profitability, and sustainability.
Whether you’re a small recycling business or a large industrial manufacturer, the right 800-type plastic crusher will turn waste into valuable resources—helping you reduce costs, lower your carbon footprint, and contribute to a circular economy. Explore our range of high-performance 800-type plastic crushers, built to meet the demands of modern recycling.