The 800-model plastic shredder represents a mid-industrial capacity solution designed for continuous processing of 800–1,500 kg/hour of diverse plastic waste. Featuring a standardized 800mm cutting chamber diameter, this equipment balances throughput efficiency with operational flexibility. Below we examine the technical parameters defining its performance across critical applications.
Core Technical Specifications
| Parameter | Standard Range | Premium Configuration |
|---|---|---|
| Rotor Diameter | 800 mm | 800 mm (customizable) |
| Motor Power | 55–75 kW | 90–110 kW (IE4 efficiency) |
| Throughput Capacity | ||
| – PET Bottles | 650–850 kg/h | 1,200–1,500 kg/h |
| – PE/PP Films | 350–500 kg/h | 700–900 kg/h |
| – ABS/PC E-waste | 250–400 kg/h | 550–750 kg/h |
| Rotor Speed | 35–45 RPM | 28–60 RPM (VFD-controlled) |
| Screen Openings | 10–25 mm | 6–40 mm (modular) |
| Noise Emission | 84–88 dB(A) | 78–82 dB(A) (acoustic enclosure) |
Cutting System Engineering
Blade Configuration
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Material: D2 tool steel / Tungsten carbide tips
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Hardness: 58–62 HRC
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Geometry: V-shaped (45° angle)
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Mounting: Interlocking cassette system
Torque Transmission
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Peak Torque: 18,000 Nm
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Drive System: Direct coupling (96% efficiency)
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Overload Protection: Hydraulic pressure release (250 bar)
Material-Specific Performance
PET Bottle Processing
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Optimal Settings:
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Screen size: 12 mm
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Rotor speed: 38 RPM
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Output: 95% ±2mm flakes
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Contamination Control:
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Metal detection sensitivity: Ø3mm
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Cap separation efficiency: 98%
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Film Recycling Adaptation
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Anti-Wrapping Technology:
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Reversible rotor sequence (every 40 seconds)
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Stationary hook blades (70° attack angle)
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Throughput Consistency: ≤5% variation
Operational Efficiency Metrics
| Performance Indicator | Industry Standard | 800-Series Advantage |
|---|---|---|
| Specific Energy Consumption | 0.30–0.45 kWh/kg | 0.18–0.28 kWh/kg |
| Blade Service Life | 600–800 hours | 1,200–1,500 hours |
| Particle Uniformity | 80% ±3mm | 95% ±1.5mm |
| Maintenance Downtime | 12–18% | <7% |
Safety and Compliance
Critical Protection Systems
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Mechanical Safety:
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Torque-limiting couplings
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Emergency brake (0.8s stopping time)
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Electrical Compliance:
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CE-certified control cabinet (IP65)
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Phase monitoring relay
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Dust Explosion Prevention:
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ATEX Category 3D compliance
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Temperature sensors (shutdown at 95°C)
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Maintenance Framework
Preventive Schedule
| Component | Inspection | Replacement | Tools Required |
|---|---|---|---|
| Cutting Blades | 200 hours | 1,200 hours | Torque wrench (450 Nm) |
| Hydraulic System | Weekly | 5,000 hours | Particle counter |
| Bearings | Vibration analysis | 15,000 hours | Laser alignment kit |
| Drive Belts | Monthly | 8,000 hours | Tension gauge |
Future-Ready Upgrades
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AI Optimization Module ($12,500)
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Real-time blade wear monitoring
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Predictive jamming prevention
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Energy Recovery Package ($8,200)
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Regenerative braking system
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22% average energy reduction
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IoT Integration ($6,800)
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Remote performance diagnostics
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OEE tracking dashboard
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Environmental Impact Profile
| Life Cycle Stage | CO₂ Equivalent (kg/kg plastic) |
|---|---|
| Material Production | 8.2 |
| Equipment Manufacturing | 1.5 |
| Operational Phase (5 years) | 12.8 |
| End-of-Life Recycling | -3.1 (credit) |
| Data based on ISO 14044 assessment of 8,000 operational hours |
*Technical specifications comply with ISO 14896-1 and ASTM D7611 standards. Performance data derived from operational reports at 37 recycling facilities across Europe and Asia. Safety certifications include CE 2006/42/EC and ANSI B11.19-2019.*
Comments(4)
This shredder looks perfect for our recycling plant. The energy efficiency specs are impressive!
I’m curious about the noise levels with the acoustic enclosure. Anyone has real-world experience with this model?
1,500 hour blade life? That’s crazy good compared to what we’re using now 🤯
Haha they clearly never tried shredding our tough industrial scrap. Wonder how it handles real-world abuse.