In modern industrial production, the crusher is one of the indispensable equipment. Among them, box crusher and impact crusher are two common types of crushers, which have different features and advantages. This article will introduce you to the difference between box crusher and impact crusher to help you choose the right crusher for your needs.
1. How it works
The box crusher is driven by the motor to rotate the blade to cut and tear the material to achieve the purpose of crushing. The impact crusher hits the material through a high-speed rotating rotor to crush the material. Compared with the box crusher, the impact crusher has a faster crushing speed and higher crushing efficiency.
2. Scope of Application
Box crushers are suitable for crushing materials with low hardness, such as plastics, rubber, wood, etc. The impact crusher is suitable for crushing materials with high hardness, such as limestone, coal, gypsum, etc. Therefore, when choosing a crusher, it is necessary to choose a suitable crusher according to different material hardness and crushing requirements.
3. Maintenance
Maintenance of a box crusher is relatively simple, requiring only regular cleaning and replacement of the blades. Impact crushers, on the other hand, require more complex maintenance, including replacing wear parts, checking rotors and bearings, etc. Therefore, when purchasing a crusher, you also need to consider the cost and ease of maintenance.
4. Crushing effect
When the box crusher crushes materials, it often produces more dust and noise. The impact crusher can crush the material into smaller particles when crushing the material, reducing the generation of dust and noise. Therefore, the impact crusher is suitable for occasions with high environmental requirements, such as urban construction, industrial and mining enterprises, etc.
In short, box crusher and impact crusher have their own advantages and disadvantages, and the selection of the right crusher needs to be determined according to the specific crushing requirements and material characteristics. If you need to crush materials with low hardness, you can choose a box crusher; If you need to crush materials with higher hardness, you can choose an impact crusher. When choosing a crusher, you also need to consider factors such as maintenance costs and crushing results to ensure that the crusher you choose can meet your needs and improve production efficiency.
Comments(15)
Didn’t know the differences between these crushers were so significant! The impact crusher seems way more efficient for harder materials.
Maintenance costs are a big deal – good to know box crushers are simpler to maintain for our plastic recycling business.
@HarmonyBlossom：You nailed it with the maintenance comparison. We wasted so much downtime on our old impact crusher before learning proper care routines.
Why do impact crushers produce less dust? The physics behind that would be interesting to know.
@YukiHush：Exactly! Impact crushers use kinetic energy more efficiently, creating less friction and airborne particles. It’s all about the physics of the crushing chamber design.
We’ve been using both types at our quarry – impact for limestone, box for wood pallets. Works perfectly! 👍
Anyone else think impact crushers sound like some sci-fi weapon with their ‘high-speed rotors’? Just me? 😅
The noise comparison is crucial – our plant’s near residential areas so we’ll definitely go with impact crushers.
Wish there were more details about energy consumption between these two types. That’s a big factor in operating costs.
Our 5-year experience: impact crushers last longer with proper maintenance, despite higher upfront costs.
Lol at people thinking this is about actual boxes fighting each other. Industry folks know what’s up.
@ChaosDrift：Wait till you see them in action – impact crushers look like giant industrial blenders on steroids! 😂
Solid breakdown! Helped me decide on impact crusher for our new concrete recycling line.
Great comparison! As a construction site manager, I’ve been debating between these two – this really helps clarify things for our next equipment purchase.
The dust reduction in impact crushers is a game-changer for urban projects. Our neighbors complained constantly before we switched!